Comparison of the Advantages of CTP (Cell-to-Pack) vs. CTC (Cell-to-Chassis) Battery Structures

Comparison of the Advantages of CTP (Cell-to-Pack) vs. CTC (Cell-to-Chassis) Battery Structures

As a critical component of new energy vehicles, the structural design and technological innovations of power batteries have always been a focal point of attention. In recent years, two distinct design philosophies—CTP (Cell-to-Pack) and CTC (Cell-to-Chassis)—have sparked intense debate within and outside the industry regarding power battery structural design. This article will compare and analyze the CTP and CTC battery pack structural design concepts, exploring their respective advantages and disadvantages, as well as their impact on the battery pack industry.

 

CTP (Cell-to-Pack)

CTP is a design concept that integrates individual cells directly into the battery pack. In a CTP structure, the cells are specially designed and assembled to form battery modules directly, eliminating the need for traditional module assembly processes. This design concept reduces the complexity of the battery management system, minimizes energy density loss, and improves overall energy efficiency. Battery packs with a CTP structure can be more compact, reducing space waste, while also offering advantages in terms of safety and thermal performance.

 

Solar System Storage Energy Home System

 

CTC (Cell-to-Chassis)

CTC involves embedding individual cells directly into the vehicle chassis structure, achieving an integrated design between the battery and chassis. This design concept allows individual cells to be installed more compactly within the vehicle chassis, enhancing the overall structural strength and stability of the vehicle. Compared to traditional onboard batteries, the CTC structure effectively reduces the overall vehicle weight, improving energy efficiency and performance. Additionally, the CTC structure facilitates battery thermal management and heat dissipation, improving the safety and stability of the battery management system.

 

CTP VS CTC

CTP and CTC designs each have their own unique advantages. The CTP structure is simple and compact, which is conducive to improving the overall energy efficiency and space utilization of the battery system. The CTC structure focuses more on the integrated design of the entire vehicle, which can improve the performance and safety of the vehicle.

 

However, CTP and CTC structures also have their own challenges and limitations. For example, CTP structures still need to solve technical difficulties in cell thermal management and heat dissipation, while CTC structures require higher vehicle design and manufacturing standards to achieve a perfect integration of the battery and chassis.

 

Impact on the power battery industry

The debate over CTP and CTC design concepts will have a profound impact on the power battery industry. Different design concepts will directly affect power battery production processes, vehicle design and manufacturing, and the overall development direction of the new energy vehicle industry. At the same time, competition between CTP and CTC will also drive continuous innovation and progress in power battery technology, bringing more possibilities and choices for the development of new energy vehicles.

 

CTP and CTC represent two distinct design philosophies for battery packs, each with its own advantages and disadvantages. Their competition and evolution will drive innovation and growth opportunities for the new energy vehicle industry, while also propelling advancements in battery technology and vehicle design and manufacturing. As technology continues to advance and market competition intensifies, the ongoing debate between CTP and CTC structures will continue to shape the future direction of the battery industry.

 

Normal performance

25.6V 200Ah Battery pack NO. Item General Parameter Remark
1 Combination method 8S2P LiFePO4
2 Rated Capacity Typical 200Ah

0.2C,@25℃, 0.2C,@25℃

Minimum 198Ah
3 Rated Voltage 25.6V  
4 SOC, Factory SOC 30~60%  
5 Voltage at end of Discharge 22.4V Discharge Cut-off Voltage
6 Charging mode (CC-CV) MAX 29.2V  
7 Internal Impedance ≤50mΩ Internal resistance measured at AC 1KHZ after 50% charge. The measure must uses the new batteries that within one week after shipment and cycles less than 5 times
8 Standard charge current 40A Charge time: Approximate  6h
9 Standard discharge 40A  
10 Maximum Charge Current 80A  
11 Maximum  Discharge Current 80A Max Jump star Current 2000A