Customized 48V Lithium Batteries: High Demand in Three Key Industries

1. Medical Equipment Sector: High Safety + Long Endurance is the Core

Large medical carts, portable testing instruments, and other equipment require a 48V battery to provide stable power, while also complying with the ISO 13485 medical standard to avoid electromagnetic interference affecting device accuracy. The battery life must support continuous operation for over 12 hours daily.

2. Industrial Automation: High Power + Anti-Interference is Key

Industrial equipment such as AGVs and heavy-duty robots requires a 48V battery to provide high current (30A+) support during startup. The battery must also withstand workshop dust and oil contamination while offering real-time power feedback to prevent production disruptions caused by power interruptions.

3. Outdoor Special Equipment Sector: Wide Temperature Range + High Reliability as the Minimum Standard

Outdoor environmental monitoring and security inspection equipment requires 48V batteries to operate under extreme temperature and humidity conditions ranging from -40°C to 60°C, while also being resistant to drops and waterproof, to meet the long-term usage demands of unattended outdoor scenarios.

Scene Empirical: Customized 48V Lithium Battery Case

Medical Cart: 48V 50Ah Lithium Iron Phosphate Solution

1. Medical Enterprise Requirement: 48V battery-powered handcart, requiring ISO 13485 certification, no electromagnetic interference, and a battery life of 3 days (12 hours per day).

2: CSIC Solution: Select lithium iron phosphate battery cells with a 15-series configuration, and a customized thin casing (dimensions: 320x180x60mm) to fit the space of a handcart. The BMS incorporates electromagnetic shielding design, passing medical EMC tests. Capacity: 50Ah, cycle life: 2,000 cycles, single charge supports 3 days of use. Over 5,000 units have been delivered in batches.

Industrial AGV: 48V 40Ah high rate solution

1: A certain automation enterprise requires 48V batteries for AGV use, requiring 40A high current discharge, IP54 protection, and real-time transmission of power data.

2: Zhongke Plan: Choose ternary lithium battery cells, 13 string structure, customized 10C high rate discharge (instantaneous current 50A); The sheet metal shell is treated to prevent dust, with a protection level of IP54; Integrated RS485 communication module, real-time transmission of power data to the central control, with a capacity retention rate of ≥ 80% after 1000 cycles, suitable for 24-hour production scenarios.

Outdoor monitoring equipment: 48V 20Ah wide temperature scheme

1: A security company requires a 48V battery for outdoor monitoring equipment, available at -40 ℃~60 ℃, IP68 waterproof, and resistant to 1.5m drop.

Zhongke Plan: Optimize the battery cell formula and adjust the low-temperature electrolyte; Reinforced aluminum alloy shell+waterproof adhesive packaging, protection level IP68; Through a 1.5m drop test, the discharge capacity retention rate at -40 ℃ is 72%, and it supports 10A fast charging (4-hour full charge). It has been widely applied in the northwest field.

Choose the 4 core values of Zhongke Lithium Battery

1. Cost reduction: precise adaptation without waste

Customize capacity according to device power consumption to avoid resource waste caused by "large battery and small load". For example, the 48V 40Ah solution for industrial AGVs can reduce the long-term cost of a single device by 18% compared to using a universal 50Ah battery.

2. Efficiency improvement: Time saving throughout the entire process

Provide free solution design in the early stage, and quickly verify samples within 3 days; The batch delivery cycle is controllable, with 24-hour after-sales response. For example, a medical customer only took 15 days from plan confirmation to batch delivery, which is 10 days faster than the original plan.

3. Insurance control: dual protection of compliance and safety

Complete system certification (ISO 13485/9001) and product certification (CE/UL/UN38.3) to avoid lagging certification in the later stage; 100% full inspection+safe coverage, no need to worry about safety accidents or quality disputes.

4. Long term: Upgrade with device iteration

When updating the device, Zhongke can synchronously optimize the 48V solution. For example, when a robot customer upgrades from 2.0 to 3.0, Zhongke synchronously increases the battery capacity from 30Ah to 40Ah without changing the device structure.